Warp Out Cleaner- Support Associate

Milliken & Company is a global manufacturing leader whose focus on materials science delivers tomorrow’s breakthroughs today. From industry-leading molecules to sustainable innovations, Milliken creates products that enhance people’s lives and deliver solutions for its customers and communities. Drawing on thousands of patents and a portfolio with applications across the textile, flooring, chemical and healthcare businesses, the company harnesses a shared sense of integrity and excellence to positively impact the world for generations. Discover more about Milliken’s curious minds and inspired solutions at Milliken.com and on Facebook, Instagram, LinkedIn and Twitter.

POSITION TITLE / LOCATION

Kingsley Plant Weave Machine Warp Out Cleaner Support Operator

POSITION REPORTS TO:

Production Manager or PI over Weave Support Operators

POSITION OVERVIEW

The Milliken Kingsley Plant is a world class air-jet weaving operation in Thomson, Georgia.  We weave fabric for end products such as duct tape, medical tape, uniforms, military, home furnishings, and industrial products. 

The Warp Out Cleaner supports the weave department by cleaning the entire machine on schedule.  The Warp Out Cleaner uses appropriate PPE including respirator during blow off. The Warp Out Cleaner also serves as backup for the filling yarn allocators to supply yarn to the weave machines and doff catchcord as needed.  Manage job and assist team with daily workload.

JOB RESPONSIBILITIES

• Clean the entire machine using appropriate PPE including respirator during blow off.  
• Sweep up waste from floor.
• Empty catchcord as backup, as needed.
• Perform doffs.  (Properly identify cloth rolls, remove cloth rolls from loom, and take to appropriate area in inspection.  Obtain correct ticket and match to roll.) as needed for backup.
• Haul filling yarn.  (Properly identify and verify filling yarn.  Then allocate correct amount to loom per instructions.) as needed as backup.
• General housekeeping
• Maintain equipment and anything else as instructed by management.

JOB SPECIFIC REQUIREMENTS

• Must be at least 18 years of age.
• Should be self-directed to the point of working with little to no supervision.
• Requires regular and predictable attendance.
• Must be able to move around job for entire shift. 
• Knowledge of weave room policies and procedures.
• Completing daily team maintenance (DTM) activities.
• Auditing safety items in department.

SKILLS – REQUIRED  

• Good communication skills.
• Must be able to read and understand instructions and safety specifications.
• Must be able to follow instructions.
• Must be able to accurately record and transfer information. 
• Must be able to grasp numbers quickly and accurately. 
• Must be able to safely operate Powered Vehicles, Filling Carts and safely move materials manually as needed.

MACHINES, TOOLS, AND EQUIPMENT USED:

1. Airjet weave machine (all types)
2. Powered Doff Truck, Filling Cart, Overhead Hoist, and Powered Pallet Truck
3. Wench, waste buggy, conveyors, compressed air hose.
4. Scissors, pouch, flashlight
5. Yarn, both dyed and greige fabric, Cloth rolls, Packages of filling yarn
6. Cardboard tubes, metal tube weights.
7. PC Computer/BARCO/printer
8. Steel toe safety shoes, safety glasses, ear protection, gloves, LOTO equipment/goggles

PHYSICAL REQUIREMENTS / FREQUENCY, AMOUNT, OR DESCRIPTION

1. Standing:  Ability to stand while working. 90% of day 
2. Sitting:  Ability to sit down for hour long communications meeting. 5% of day 
3. Moving: Must be able to move around a 316,000 sq. ft. weaving facility with concrete floors to get to supplies, equipment, and to perform elements of job. 90% of day 
4. Reaching/Lifting:  Ability to reach from 8” to 24" into a filling case to grasp yarn package weighing between 8 and 25 pounds and transfer from filling cart to loom.  Remove harnesses and place on flatbed for transport.  40% of day 
5. Climbing: Ability to step up and down off doff truck and weaving platforms which are 10" and 5" off the ground to doff and relief weave.  100% of day 
6. Pull/Reach: Reach 12” up to 48" to grasp a warp yarn end.  Guide reed hook through heddle and reed, then pull warp yarn end through.  10% to 25% of day depending on set.
7. Pushing: Ability to push filling cart using between 5lb to 35lb force.  Ability to use roller conveyors to move filling case from cart to loom filling bed.  Ability to push broom around plant.  80% of day
8. Bending/Stooping: Ability to bend and stoop to clean weaving machines, pick up trash, catchcord, and filling dividers from the floor.  Bend to place doff tubes on take-up on start new roll. 40% of day
9. Walking: Ability to freely walk around and between weaving machines, doff truck, filling cart, and conveyors. Job must be patrolled constantly to clean machines, ensure filling supplied, and doff rolls, and empty catchcord.  70% of day 
10. Visual Acuity: Ability to read and understand tickets, lot cards, computer screen or any written instructions.  Ability to detect mixed yam, Ability to identify what is running, and properly match tickets. To see fine denier yarn to draw ends correctly through correct heddles and drop wires.  90% of day
11. Respirator: Ability to wear N95 particulate respirator with valve and pass qualitative fit test.  20 to 50% of day depending on schedule.
12. Work Environment: Ability to work in cotton dust environment.  Meet cotton pulmonary function requirements.  Must be able to hear power equipment operating in work area.  Ability to work in high noise production environment, wear approved ear protection and Steel toe safety shoes.  This job operates in a manufacturing facility. This role regularly works around moving mechanical parts and material handling equipment.  100% of day
13. Work Environment: Ability to follow defined break schedule. Regular and predictable attendance on assigned shift schedule.  100% of day
14. Powered Vehicle Driver:  Must have the ability to safely drive a powered vehicle.
15. Other:  Must have ability to prioritize job functions to maximize production.  Must comply with company rules, including but not limited to, safety, attendance, and other job specifications.  100% of day  

SHIFT REQUIREMENTS:

Shift schedule will depend on open positions at time of hire. Weekends and holidays are scheduled depending on business demands.   This position works on a rotating shift.

• 1st Shift: 8 AM – 4 PM
• 2nd Shift: 4PM – Midnight
• 3rd Shift: Midnight – 8AM

PAY CLASSIFICATION:

• Support Operator

• New Hires expected to work minimum of 90 days with 3rd party staffing agency prior to hiring onto Milliken.   Up to $1000 Sign-On/Retention Bonus based on eligibility.

Milliken & Company is an equal opportunity employer.  All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, sexual orientation, gender identity, age, status as a protected veteran, or status as a qualified individual with a disability.

Milliken is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to actual or perceived race, color, creed, religion, sex or gender (including pregnancy, childbirth or related medical condition, including but not limited to lactation), sexual orientation, gender identity or gender expression (including transgender status), ancestry, national origin, citizenship, age physical or mental disability, genetic information, marital status, veteran or military status or any other characteristic protected by applicable law.