Kingsley Deep Cleaner

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POSITION TITLE / LOCATION

Kingsley Plant Weave Machine Deep Cleaner

POSITION REPORTS TO:

Production Manager or PI over Weave Support Operators

POSITION OVERVIEW

The Milliken Kingsley Plant is a world class air-jet weaving operation in Thomson, Georgia.  We weave fabric for end products such as duct tape, medical tape, uniforms, military, home furnishings, and industrial products. 

The Weave Machine Deep Cleaner supports the Weave Department by cleaning the entire machine on schedule.  The deep cleaner uses appropriate PPE including respirator during blow off. The deep cleaner works on a straight shift from 7am to 3pm.

JOB RESPONSIBILITIES

• Clean the entire machine using appropriate PPE including respirator during blow off
• Sweep entire weave room floor of waste daily
• Responible for of maintenance cleaning on machines
• Maintain a schedule of compress air cleaning behind covers on machines
• Maintain a schedule on assigned rows of cutting catchcord
• Remove cones from cone bins from entire weave room daily
• General housekeeping
• Maintain equipment and anything else as instructed by management.

JOB SPECIFIC REQUIREMENTS

• Must be at least 18 years of age.
• Should be self-directed to the point of working with little to no supervision.
• Requires regular and predictable attendance
• Must be able to move around job for entire shift. 
• Knowledge of weave room policies and procedures.
• Completing daily team maintenance (DTM) activities.
• Auditing safety items in department.

SKILLS – REQUIRED   

• Good communication skills.
• Must be able to read and understand instructions and safety specifications.
• Must be able to follow instructions.
• Must be able to accurately record and transfer information. 
• Must be able to grasp numbers quickly and accurately. 
• Must be able to safely operate Powered Vehicles, Filling Carts and safely move materials manually as needed.

MACHINES, TOOLS AND EQUIPMENT USED:

1. Airjet weave machine (all types)
2. Powered Doff Truck, Filling Cart, Overhead Hoist
3. Wench, waste buggy, conveyors, compressed air hose
4. Scissors, pouch, flashlight
5. Draw graph, tickets
6. Yarn, both dyed and greige fabric, Cloth rolls, Packages of filling yarn
7. Cardboard tubes, metal tube weights,
8. PC Computer/BARCO/printer
9. Steel toe safety shoes, safety glasses, ear protection, gloves, LOTO equipment/goggles

PHYSICAL REQUIREMENTS / FREQUENCY, AMOUNT, OR DESCRIPTION

1. Standing: Ability to stand while working. 90% of day 
2. Sitting: Ability to sit down for hour long communications meeting. 5% of day 
3. Moving: Must be able to move around a 315,000 sq. ft. weaving facility with concrete floors to get to supplies, equipment, and to perform elements of job. 90% of day 
4. Reaching/Lifting:  Ability to reach from 8” to 24" into a filling case to grasp yarn package weighing between 8 and 25 pounds and transfer from filling cart to loom.  Remove harnesses and place on flatbed for transport.  40% of day 
5. Climbing: Ability to step up and down off doff truck and weaving platforms which are 10" and 5" off the ground to doff and relief weave.  100% of day 
6. Pull/Reach: Reach 12” up to 48" to grasp a warp yarn end.  Guide reed hook through heddle and reed, then pull warp yarn end through.  10% to 25% of day depending on set.
7. Push: Ability to push filling cart using between 5 to 35lb force.  Ability to use roller conveyors to move filling case from cart to loom filling bed.  Ability to push broom around plant.  80% of day
8. Bending/Stooping: Ability to bend and stoop to clean weaving machines, pick up trash, catchcord, and filling dividers from the floor.  Bend to place doff tubes on take-up on start new roll. 40% of day
9. Walking: Ability to freely walk around and between weaving machines, doff truck, filling cart, and conveyors. Job must be patrolled constantly to clean machines, ensure filling supplied, and doff rolls.  70% of day 
10. Visual Acuity: Ability to read and understand tickets, lot cards, computer screens or any written instructions.  Ability to detect mixed yam Ability to identify what is running and properly match tickets. To see fine denier yarn to draw ends correctly through correct heddles and drop wires.  90% of day
11. Respirator: Ability to wear N95 particulate respirator with valve and pass qualitative fit test.  20 to 50% of day depending on schedule
12. Work Environment: Ability to work in cotton dust environment.  Meet cotton pulmonary function requirements.  Must be able to hear power equipment operating in work area.  Ability to work in high noise production environment, wear approved ear protection and Steel toe safety shoes.  This job operates in a manufacturing facility.   This role regularly works around moving mechanical parts and material handling equipment.  100% of day
13. Work Environment: Ability to follow defined break schedule. Regular and predictable attendance on assigned shift schedule.  100% of day
14. Powered Vehicle Driver: Must have the ability to safely drive a powered vehicle.
15. Other: Must have ability to prioritize job functions to maximize production.  Must comply with company rules, including but not limited to, safety, attendance, and other job specifications.  100% of day  

SHIFT REQUIREMENTS:

Shift schedule will depend on open positions at time of hire. Weekends and holidays are scheduled depending on business demands.   This position works on a fixed 8-hour shift.

• 1st Shift: 7 AM – 3 PM 

Milliken is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to actual or perceived race, color, creed, religion, sex or gender (including pregnancy, childbirth or related medical condition, including but not limited to lactation), sexual orientation, gender identity or gender expression (including transgender status), ancestry, national origin, citizenship, age physical or mental disability, genetic information, marital status, veteran or military status or any other characteristic protected by applicable law.

To request a reasonable accommodation to complete a job application, pre-employment testing, a job interview, or to otherwise participate in the hiring process, please contact TalentAcquisition@milliken.com.